Sample & Production

1. Product Design and Prototype Development

Functional Design: Define the product’s features and its hardware/software architecture based on user requirements.
Circuit Design: Create the schematic diagram and PCB (Printed Circuit Board) layout.
Software Design: Develop the corresponding embedded software, mobile apps, or cloud systems according to the product’s intended functions.
Prototype Creation: Build a functional prototype to verify that the design meets the requirements.
Testing and Iteration: Perform functionality and performance tests on the prototype, and refine or improve the design as needed.

2. Material Procurement (BOM List)

BOM Preparation: List all components and materials required for production.
Supplier Selection: Identify reliable suppliers to ensure component quality and timely delivery.
Cost Control: Reduce costs through bulk purchasing.
Material Inspection: Conduct quality checks on incoming materials to ensure they meet the specifications.

3. Volume Production & Delivery

Small-Batch Verification: Conduct a pilot run using small-batch production on the completed design to validate the manufacturing process.
Mass Production: Archive all technical documents and data, then transfer them to the factory for large-scale, full-volume production.

Process Design: Develop detailed manufacturing workflows (e.g., soldering, assembly) based on product design.
Test Fixture Design: Create specialized testing tools for mass verification of product functionality and performance.
Production Line Planning: Design the production line layout and allocate manpower and equipment.

SMT (Surface Mount Technology): Solder electronic components onto PCBs using SMT.
DIP (Dual In-line Package): Perform manual soldering for through-hole components.
Assembly: Combine the PCB with other parts such as enclosures, displays, and buttons.
Automation: Use automated equipment to improve production efficiency and product consistency.

Functional Testing: Verify the electrical functionality and performance of each product.
Burn-in Testing: Conduct extended operation tests to check for stability and durability.
Quality Sampling: Perform random inspections to ensure batch quality.

Packaging Design: Create suitable packaging to protect the product during transportation.
Batch Packaging: Use automated equipment to package products in bulk.
Logistics Management: Arrange transportation and delivery based on customer orders.

Technical Support: Provide guidance and technical assistance to customers.
Product Maintenance: Establish a quality feedback mechanism to address after-sales issues and improve the product.